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Steel-Cased Reloads, Cracks, And Fireforming Wildcat Cases

The author successfully reloaded Russian .45 ACP steel cases several times with excellent results. He recommends lightly lubing them before resizing with a carbide die.

If you’ve been to a public shooting range, I’m sure you’ve noticed the empty cartridge cases strewn about. Apparently, many shooters still haven’t discovered the economy of reloading. Among all of the fired cases lying about, you’ll find dull steel and bright aluminum-gray pieces mixed in with the usual golden yellow brass empties.

At my club’s range, most of our members reload, so discarded brass is the exception rather than the rule. But sometimes I find a batch left scattered. I’m a hoarder, so I can’t help but pick it up and see if it can be safely reused. A box of obviously fresh but once-fired .30-06 or .45 ACP cases will work perfectly well for me after I’ve cleaned and reloaded them properly.

But what about the steel and aluminum cases? Can they be reloaded? The aluminum cases are typically Berdan-primed. I understand the munitions makers do this to discourage us from reloading them. So, even though they are perfectly safe for one firing, you shouldn’t attempt to reuse aluminum cases.


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The same logic applies to Berdan-primed, steel cases, usually military rifle calibers. However, some factory steel-cased handgun ammo is advertised as noncorrosive and features Boxer-type primers. Several ST subscribers have asked, “Can it be reloaded?”

I had never tried, but after receiving their inquiries, I thought, “Why not?”

Several days later at the range, I found nearly a whole box of once-fired Wolf .45 ACP steel cases. Most of them were in good condition, with some having a few flecks of rust. I culled out those that were severely bent or otherwise damaged, and when I returned home, I dumped them into the tumbler with the rest of the empties for cleaning.

I always use a carbide die to resize .45 ACP cases so I don’t have to lube them. However, I decided to lightly apply a dab of Redding Imperial sizing wax just to be on the safe side. Of course, then I had to wipe off the lube after sizing. Other than this minor change in the process, I followed the same steps required to reload brass cases.

I cleaned the primer pockets, adjusted the expander die to slightly bell the case mouths, seated Remington 21/2 Large Pistol primers, adjusted the powder measure to throw the desired charge--4.8 grains of Titegroup--seated the Hornady 230-grain FMJ bullets to the correct overall length, and taper crimped the case mouths. I soon had 30 rounds of odd-colored but apparently useable handloads.

I purchased a box of factory Wolf ammo so I could compare their performance to that of my handloads. My Ruger KP-90 decocker is the most reliable and rugged pistol I own, so I knew it could handle my test loads. I wasn’t surprised when both batches of ammo printed several quite similar 31/2-inch, 10-shot groups on the targets. The chronograph printouts indicated almost identical velocity measurements, too. But there was one frustrating factor. The dull gray, empty, steel cases are camouflaged well by the gravel surrounding the shooting stations, and I can’t stand losing even one case when I’m shooting!

I’ve since loaded the original 30 cases and the other box of Wolf steel cases up to three times. I’ve discarded three cases that, apparently because there’s no evidence of excessive smutting or gas leakage, cracked after being fired. Each failure was immediately obvious when I inspected the fired cases prior to reloading.

So, with a little extra effort and care, you can reload steel-cased, Boxer-primed pistol ammo. Give it a try.


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